Aerospace

Helping aerospace manufacturers produce more, perform better and maximise value across the product lifecycle.

Contact the team Technical capabilities
75
A320 aircraft/month production target
710,000
New aircraft maintenance technicians needed globally by 2044
3%
UK share of the global aerospace MRO market

About our work

Working alongside the aerospace industry

The future of aerospace depends on manufacturing that can deliver at rate, reduce costs and maximise the value of every product throughout its life. For more than 15 years, NMIS has helped the aerospace industry develop, prove and scale advanced manufacturing technologies that increase production, reduce costs and extend asset life.

Combining multidisciplinary engineering expertise, industrial-scale facilities and specialist manufacturing capabilities, NMIS supports organisations across the aerospace value chain.

From early technology development and production readiness through to in-service performance, repair and asset life extension, we help solve complex manufacturing challenges and accelerate the adoption of new technologies.

Copper nozzle prototype nmis

What we help with

Supporting the products that keep aerospace moving

From structures and propulsion to aircraft systems and MRO, NMIS expertise spans every major aerospace product area, helping manufacturers improve how products are made, maintained and kept in service. 

Helping manufacturers produce lighter, stronger and more efficient aerospace structures 

From wing structures, landing gear and nacelles to access panels and floor beams, we work alongside industry to improve manufacturing performance, reduce production costs and accelerate production readiness through engineering expertise, advanced manufacturing and process optimisation. 

Improving manufacturing performance 

Improving manufacturing processes, tooling and validation to improve quality, repeatability and productivity at industrial scale. 

Accelerating production readiness 

Developing, proving and validating new manufacturing technologies to support confident industrial adoption. 

Developing the manufacturing technologies behind next-generation aerospace propulsion 

From turbine components and engine structures to rocket propulsion systems, NMIS helps the aerospace industry improve manufacturing efficiency, reduce material waste and accelerate production readiness through engineering expertise, advanced manufacturing and process innovation. 

Improving cost and performance 

Developing and validating advanced manufacturing routes that reduce material use, shorten lead times and improve component performance. 

Accelerating industrial adoption 

Evaluating, proving and scaling emerging manufacturing technologies to support confident industrial adoption. 

Improving the manufacture and integration of complex aerospace systems. 

From avionics and power electronics to control, sensing and integrated aircraft systems, NMIS helps the aerospace industry improve manufacturing performance, quality and production readiness through engineering expertise, digital technologies and advanced manufacturing. 

Connected and intelligent manufacturing 

Applying automation, AI and digital technologies to improve manufacturing efficiency, process control and production performance.

Verification and validation 

Using modelling, simulation, inspection and verification to improve product quality, manufacturing confidence and industrial adoption.

Keeping high-value aerospace assets in service for longer. 

From advanced repair technologies to digital lifecycle management, NMIS helps the aerospace industry improve asset performance, reduce downtime and maximise product value throughout the operational life of aerospace components. 

Extending asset life 

Developing repair, remanufacture and inspection technologies that improve performance, reduce waste and support the continued operation of high-value aerospace assets. 

Smarter lifecycle management 

Applying digital product passports, predictive maintenance and data-driven decision making to improve traceability, maintenance planning and long-term asset management. 

How we can help

Specialist technical capabilities for the aerospace sector

Our integrated technical capabilities help aerospace businesses increase production, reduce costs and improve in-service performance across the product lifecycle.

Filter by capability

Showing {{ filteredLength }} results

No results to show for '{{ activeFilters['Capability Filters'].join(", ") }}'

Advanced materials characterisation

Additive manufacturing – high pressure cold spray

Additive manufacturing – direct energy deposition (laser & arc)

Artificial intelligence (AI)

Augmented reality

Cold forming

Cold spray repair

Composite material development

Data analytics

Design for manufacture (DfM)

Digital product passports

Digital twins

Electrical continuity testing

Electrical interconnect - wire and ribbon bonding

Encapsulation - resin and epoxy dispense, and overmoulding

Environmental testing

Environmental testing - thermal shock, humidity, temperature and voltage bias

Field Assisted Sintering Technology (FAST)

Flow and shear forming

FutureForge (open die, closed die, isothermal forging)

High value recycling

Hybrid manufacturing

Inspection

ISO7 (class 10,000) cleanroom

Laser singluation, depanelling and sealing

Large-scale additive manufacturing

Lifecycle management

Maintenance, repair & overhaul (MRO)

Machining

Material behaviour

Materials qualification

Materials recovery & recycling

Mechanical testing & validation

Metrology

Near net shape manufacturing

Non destructive testing (NDT) - thermography, UT, XCT

Oven and ultraviolet curing

Predictive maintenance

Pull and shear testing

Radial forging

Remanufacture

Residual stress analysis

Robotics & automation

Rotary friction welding

Semiconductor packaging

Semiconductor wafer processing - thinning, polishing and dicing

Semiconductor die attach - bonding and sintering

Ultrasonic welding

Surface engineering

Simulation & modelling

Superplastic forming

Systems integration

Verification & validation

Virtual reality

Composites manufacturing – autoclave & out of autoclave

 

Beyond manufacturing

Building capability for the future of aerospace

Developing new manufacturing technologies is only part of the picture. Long-term success also depends on skilled people, resilient supply chains and better use of manufacturing data. Alongside our engineering expertise, NMIS helps aerospace businesses build the capability needed to compete and grow. 

Supply chain development

Helping manufacturers strengthen capability, adopt new technologies and access future aerospace programmes by building more resilient and competitive supply chains.

Workforce & skills 

Building the workforce needed for the future of aerospace manufacturing through apprenticeships, specialist training and industry-led upskilling, helping businesses develop the skills required for next-generation technologies. 

Data analytics 

Turning manufacturing data into actionable insights that improve decision-making, traceability and operational performance across the aerospace product lifecycle. 

Companies we work with

Case studies

See our work in action

Our process

How we work with you

We know every aerospace project is unique, so we work closely with you to understand your technical challenges, business goals and project requirements.

  1. Start a conversation
    We begin by understanding your project objectives, technical requirements and timescales.
  2. Tailored support
    We begin by understanding your project objectives, technical requirements and timescales.
  3. Deliver results
    We work collaboratively to deliver measurable outcomes, whether that's accelerating product development, optimising manufacturing processes or addressing critical supply chain challenges.
  4. Ongoing partnership
    Our relationship doesn't end with project delivery – we're here to support your continued success and growth in the aerospace sector.

Work with us

Ready to move your next aerospace project forward?

Whether you're looking to increase production, reduce manufacturing costs, develop new technologies or extend the life of high-value aerospace assets, our team is ready to help. Get in touch to discuss your project and explore how we can support your business.

Coreen McCubbin

Chief Technology Officer

View LinkedIn profile

Jordan Houston

Senior Business Development Executive

View LinkedIn profile